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Presentation of BASIS technology to strengthen and stabilize the soil during the construction of roads and foundations. The document describes the properties of the modifier, the claimed advantages and application options.
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Soil Modifier
Reduction of construction costs
New Roads and Grounds
Reduction of construction time
Reducing the cost of regeneration
Increased lifetime
Roads and grounds
Cost reduction
for road maintenance
Technology of construction of roads and bases
The method of strengthening and stabilizing the soil was developed in the 60-ies of the twentieth century, and has been actively used in the world since the late 1990-ies.
The advantage of technology
before the traditional technologies of road construction and foundations are:
- • Budget savings from 30 to 70%.
- • Reduced time for road construction (1 standard)
The brigade makes at least 4 thousand m2 per day).
- • Use of local soil.
- • Use of man-made soils.
- • High quality, reliability and durability
roads and grounds created.
- • Ability to use in extreme regions.
- • Increase in interrepair periods.
- • Reduced operating costs.
MODIFICATION DESCRIPTION
Modifier is a mixture of components to improve the physical
mechanical properties of the mixture reinforced with inorganic binders.
Aggregate condition: fine dispersion powder
Modifier changes the physical and chemical properties of cement
at the molecular level, forming needle-like crystalline bonds.
This creates a strong, elastic, wear-resistant
and waterproof roadway.
When the base of the road
Mix in place:
- • soil (90% - 94%)
- • cement (6% - 10%)
- • MODIFICATOR (0,4% - 0,6%)
As a result, a powerful waterproof monolithic plate is formed.
Important! The basis of the mixture is any, even the most complex soil (supes, loams, man-made soils, etc.).
Modifier Properties
High speed Low cost Long term
the Application of Operation
The product is used in construction not only with existing soil
(sand, soup, loam), but can also be applied on the basis of man-made soils: screening of granite rubble, dolomite, concrete granulate, etc.
The uniqueness of our product made it possible to associate it with granulate
(sweeping) scrap of reinforced concrete, the slag of metallurgical.
Modifier Properties
01 02 03 04
Reduction of deadlines
Use
Construction Temperature
Quick set of standard road
in comparison of operation of characteristics. equipment and soil- with traditional -60+90 °C.
mixing equipment.
methods.
05 06 07 08
Convenient Does not contain
Environmentally High Durability
in the application of solvents, and fire-safe. to UV radiation.
and transportation. non-toxic.
AVAILABLE CONDITIONS FOR THE WORK
Work can be done during
A small, drizzling rain
FROM -5 C To 60 C
Air temperature
PERFORMANCE PROCEDURE
Preliminary Distribution Distribution Mixture. (ground
Moisturizing
alignment of the binder modifier of the cutter / recycler)
Preliminary Additional Final Asphalt Application (not
sealing planning sealing care is required)
Dnyach
One of the popular soil modifiers p t
In the world is the Dutch RoadCem Strengths of PowerCem:
- 1. Long-term experience:
PowerCem has been in the market since 1996, which confirms
Reliability and stability.
- 2. International cooperation:
Active cooperation with leading international organizations, such as
as UNESCO, allows us to integrate world achievements into our solutions.
- 3. Scientific partnerships:
Cooperation with universities such as TU Delft provides
access to the latest research and innovative technologies in the field of road building materials.
A UNESCO study on RoadCem technology estimates that:
that savings of more than 75% can easily be achieved over a twenty-year period compared with conventional motorway design.
And in page 8 with road cem under slogan
Comparison of soil modifiers
RoadCem and BASIS
BASIS bypasses RoadCem on a number of key indicators,
is a powerful domestic development that contributes to the development and improvement of import substitution in road construction.
Compressive strengthPr vodchnoassitnyi nnnao ms zhosattoiyani and 2 8 s t,
Mpa
in water-saturated state 28 days, MPa
Bending strengthP vr vodchnosatisfying nnromi siosztgoiyanbiyi 2 8 with t,
the MoPnassed 5,26 Status 28 day, MPa 0 1 2 3 4 5 6 7 8 9 10
BASIS RoadCem
*Based on the technical opinion of SE "BeldorNII"
Modifier Research
When using the modifier
compressive strength increases by more than 2,5 times.
Compression strength, MPa
Soil + Cement + MODIFICATOR
(6,5 kg/m3)
When using the modifier
in the soil cement is formed needle 12,0 MPa 4,15 MPa three-dimensional crystal lattice, significantly increasing
NO MODIFICATOR WITH MODIFICATOR
strength of ground concrete.
MODIFICATOR Comparison of methods
Example: road length 1 km,
REDUCE:
width 7,5 m > 5 the Traditional Diesel Fuel Consumption Method.
115
In 2-4 times 1300 BASIS
Tons of Trucks Earthworks.
Exported
>2500 Materials from 3 to 10 tons of >7000
New
Number of inert litres of materials
materials.
Consumption
Diesel Fuel
In 2-3 times 7,5
days
Time Costs Trucks
to build the road. Time 0 tons of work
Exported
1,5-3 times materials
170 tons
The need for car
1200 New materials
Reduction of Liters
From 3 to 7 times
Cost Consumption
Diesel Fuel
Operating costs
on 20-30% roads.
3-5 days
Time
the Works
AREAS OF APPLICATION
Road construction: Surface and volumetric
construction of ground-cement roads of II-V categories, strengthening of all types of soils:
the bases of roads of I-IV categories in various roads (road, pedestrian, railway), climatic zones.
Parking lots, waste storage areas
Aerodrome construction, Creating a ballast-free prism
construction of helipads, underground runways
Coastal protection Landscape design
REPAIR OF OLD ROAD CLOTHING
Long-term use of traditional road clothing causes
Irreversible changes in the upper and lower layers of the base, such as diffusion, moisture and cracking.
These processes reduce the bearing capacity of the structure, leading to
to deformation of the base and destruction of the upper layer of the coating.
To solve this problem, use a modifier
"BASIS" allows you to convert worn road clothes into a monolithic hydrophobic plate with high performance.
It improves moisture resistance and frost resistance, reduces
cracking and protects the upper layer from damage, thereby extending the period of maintenance-free operation of roads.
FEATURES
Export substitution
VERY simple and cheap repair
MODIFICATOR manufactured by this technology
grounds and roads.
High durability of the coating. Maximum use Up to 10 years without repair. local (local) soil.
Rapid pace of construction. Compliance with GOST 23558-94 For 1 working day is laid and GOST 30491-2012.
up to 1 km of road with width 7,5 m
No need
Low cost of the road.
Substitution of soil
ADVANTAGES OF THE MODIFICATOR
Strength and modulus of elasticity:
- - Limit of compressive strength and module
Humidity: The upper part of the earthen web has elasticity 2,5-3 times higher than that of the soils
lower humidity compared to traditional grain materials.
- Bending strength is 1,7 times higher.
Maintaining evenness: Prolonged flatness
Ground pressure: Ground pressure
coatings in frosty plunging of soils, the superiority of the earthen web on fortified areas up to 5 times compared to the sand frost-protective layer.
almost 3 times less.
Thickness reduction: Total road thickness
Clothing can be reduced by 20-50%. Effect on deformation: Reducing force exposure reduces the likelihood of reducing material consumption:
Local plastic deformations.
Reduction of mineral consumption
materials (gravel, sand) on 15-45%.
Savings on transportation:
Mixing Prevention: Completely Excludes - Substantial Cost Reduction
mixing of the base material with the lower layers. transportation 1,3-1,5 times.
Seal: Improves upper sealing conditions
Performance characteristics:
layers and provides high surface smoothness.
- - Increase in repair time.
- - Reduced operating costs
Bends: The bends of the road are 1,3-3,2 times smaller.
for road maintenance.
On roads with good level coverage, the number of accidents is 1,5-2 times lower,
than on roads with satisfactory evenness.
"Belchromit" LLC
Telegram Whatsapp
belchromit@gmail.com
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