SULEIMAN-STEEL PLANT OF POLYMER PIPES
Production
On the territory of the Republic of Dagestan, p. Orta-Stal plans to open the largest polymer pipe plant in the North Caucasus Federal District, in the region with the lowest growth rate of polymer production.
80 000
AREA OF ENTERPRISE
m²
MACHACHALA
DERBENT
C. ORTA-STAL
Development
The technological and production complex will provide 250 jobs:
OWN LABORATORY
for testing incoming raw materials and products for compliance with GOST and TU
TRAINING CENTER
for training qualified personnel
GARAGE CORPUS
for own fleet of trucks
FORMER CORPUS
for year-round residence of employees in the territory
10 production lines
equipped with the latest equipment from leading manufacturers Beier, ZhongYun and HaiTian. All products are manufactured in accordance with GOST and TU
Products
Polyethylene pressure pipes HDPE for water supply with diameter
110-1200 mm
HDPE Polyethylene pressure pipes for gas supply with diameter
110-315 mm
HDPE Smooth Cove Pipes for Diameter Water Supply
16-110 mm
Pipes HDPE corrugated double-wall diameter
100-1200 mm
Helical diameter pipes
1000-2400 mm
Drip irrigation pipes with built-in emitter diameter
16 mm
Corrugated double-layer pipes
2 production lines
Line No. 1 produced by corrugated double-layer pipe:
Line No. 2 produced by corrugated double-layer pipe:
ø100
ø150
ø300
ø400
ø500
ø600
ø800
ø200
ø250
Nominal ring stiffness of corrugated pipes SN: 2, 4, 6, 8, 10, 16
ø1000
ø1200
Scope of application
Industrial drainage systems
Sewerage systems in private households
Urban and auxiliary storm systems
Electrical communications, even near groundwater
Telecommunications laying, cable protection, including near the railway
Advantages of using products
Easy installation thanks to monolithic integrated bathroom
Resistance to temperature fluctuations
Impact resistance and resistance to external deformations and mechanical loads
Low friction coefficient of the inner surface
High dielectric index
High cracking resistance
High resistance to UV radiation and conditions of increased insolation
High resistance to chemically active and aggressive environments
Environmental safety during installation and operation
Self-cleaning of the drainage system due to a hydraulically smooth inner surface
Efficient operation in earthquake-prone areas
Specification: corrugated pipes
Modifications with a split without a splitter
Connection: docking
Fitting
d (inside), mm 100, 150, 200, 250,
300, 400, 500, 800,
1000, 1200
Product length 6 m or 12 m
Maximum effluent temperature: constant - up to 40°C
Service life 100 years
Laying depth up to 16 meters
short-term - up to 60°C
Smooth pressure pipes
6 production lines
Line No1 Pressure Pipe Manufacturing 16-63 (180 kg/hour16, ø20, ø25, ø32, ø40, ø50, ø63;
Line No2 Pressure Pipe Manufacturing 110-400 (500 kg/hour110, ø160, ø200, ø250, ø315, ø400;
Line No3 Production line 3-layer pressure pipe 110-315 (400 kg/hour110, ø160, ø225, ø315
Line No4 Pressure Pipe Manufacturing 200-450 (550 kg/hour200, ø250, ø280, ø315, ø355, ø400, ø450;
Line No5 Pressure Pipe Manufacturing 400-800 (800 kg/hour400, ø450, ø500, ø560, ø630, ø710, ø800;
Line No6 Pressure Pipe Manufacturing 500-1200(1 t/h500, ø630, ø800, ø900, ø1000, ø1200;
Wall thickness of each diameter of the pressure pipe: SDR: 26, 21, 17, 13.6, 11, 9
with blue stripe - water pipe for drinking water
yellow stripe marking - gas pipe
without marking - pipe for technical purposes
Scope of application
Pressure water disposal
Reconstruction of water supply
Construction of Dukers
Systems of transportation of chemical liquids under pressure in industrial enterprises
Domestic, industrial and urban water supply
Pressure sewer systems
Laying and repair of drinking or household water supply
Advantages of using products
Sanitary and hygienic safety
Ease of transportation and installation
Environmentally friendly material
Not Corrosable
Resistance to scratches and mechanical loads
Easier than metal analogues
Service life up to 100 years
Chemical resistance to aggressive media and substances: alkalis of any concentration, saline solutions, acids of organic and inorganic origin (including sulfuric acid)
High resistance to environmental cracking
Efficient operation in earthquake-prone areas
No deposits during operation due to increased material smoothness
Specification: Smooth Pressure Pipe
Standard dimensional coefficient SDR 9, SDR 11, SDR 13.6, SDR 17, SDR 21, SDR 26
Connection: soldering
Fitting
d (inside), mm 16 - 1200
Product length 6-13 m
Color of the product Color marking according to GOST
Service life 100 years
Raw material: HDPE 100
Working pressure: 6-20 ATM
Spiralled Pipes
Production of spiral pipes (SVT)
Pipe production is carried out by spiral infusing the hollow profile of the square section of the PND and connecting the turns with simultaneous extrusion welding on both sides. This increases the resistance of the product to static and dynamic loads at a relatively low weight and makes spiral pipes a modern alternative to traditional metal and concrete structures.
Spiral pipe production line 500 kg/h
Ring stiffness, SN: 2, 4, 6, 8, 12, 16
ø1000
ø1200
ø1400
ø1600
ø1800
ø2000
ø2200
ø2400
Possibility of reinforcement
Scope of application
Construction
Construction
storm and technical sewerage collectors
Pressure Dukers
Deep Sea Releases
Pressure water supply and sewerage pipelines
Construction, reconstruction and renovation
Urban and industrial collectors and sinks
Manufacturing
Construction
wells, reservoirs, storage and fire tanks for drinking and technical water or chemically aggressive means
drainage and reclamation systems. Waterworks: wells, pontoons, local treatment plants and sewage pumping stations
Advantages of using products
Lower installation and transportation costs due to the relatively light weight of the product
Lifetime - from 100 years
Low thermal expansion
Reparability
Frost resistance
High resistance to chemically aggressive environments, acids and alkalis
High dielectric index
Anticorrosion
Low hydroabrasive wear
High cracking resistance
Hydro-insulated connection
Environmental safety during installation and operation
Specification: Spiral Pipe
Hardness class SN 2, SN 4, SN 6, SN 8, SN 12, SN 16
Connection: soldering
Carving
d (inside), mm 1 000-2 400
Laying depth up to 12 meters
Service life 100 years
Raw material: HDPE 100
Pipes for drip irrigation
Production of drip irrigation pipes
A thick-walled tube from the primary HDPE, in which emitters (droppers) are built with a certain step for a uniform water supply with a specified flow rate. The addition of polymer impurities in the production increases the flexibility of products, stability to the conditions of increased insolation, provide long-term uniform watering due to increased strength.
Pipe production line for drip irrigation with built-in emitter, diameter ?16 mm
Scope of application
Industrial agriculture
Landscape gardening
Private or private subsidiary
Greenhouse or open ground
care for green spaces
for watering beds, flower beds and gardens
Fruit and Berry Gardens
Private or Industrial Purposes
Ornamental crop
nurseries of seedlings, plants and fruit crops
Advantages of using products
Increased flexibility to form the necessary geometry of the drip line
High cracking resistance
Environmental safety during installation and operation, does not cause soil erosion
Uniform irrigation along the entire length without formation of a jet
Water savings up to 60% compared to rain irrigation
High resistance to UV radiation and conditions of increased insolation
Resistance to temperature fluctuations - do not require cleaning for the winter
No physical costs when watering and con-trol by volume of watering
Specification: drip irrigation pipes
Diameter 16 mm
Wall thickness 8 mil (0,2 mm)
Pressure 1,5 - 3 bar
Step emitters Step emitters are set individually to order. 20 cm, 30 cm, 35 see etc.
Water consumption (by 1 Emitter): 2,0 l/h
Type of drip emitter
Denis Kaziev
Head of Sales
TEL. +7 (932) 090 00 02 SALE@EXONOR.RU
Republic of Dagestan, Suleyman - Staly district, p. Orta-Stal, st. Topoleva d.1.